Special Machines

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Special Machines

Altin Kural Metal company as a reliable companion beside his customers, provides solutions for customers needs.

We offer different machine types according to customer demands.

 

Models:

Ring making machine

Servo motor:1.5KW,

Reduction gear:1:5

Wire feed speed: 35meters/min,

Production speed:20pcs /min,( 80mm diameter as example,the bigger diameter the slower speed),

Ring diameter:50mm-250mm,

Ring wire diameter:2mm-5mm (low carbon steel, perimeter tolerance: +_0.25)

Ring diameter tolerance:0.5mm

Flat degree:<0.5mm

Input voltage:380V

Welding power:40KVA

Load continuity:50%

Compressed air pressure:0.6MPa

Cooling water flow:50L/min

Dimension (L*W*H)(mm):1950*1450*1500

Weight:600KG 

Tools:one set (commonly used)

Decoiler:It is normal without cost if customer want automatic decoiler we can provide but price have to charge 3000USD more.

Number of feeder rollers:can provide according to customers request.

And this machine is specially designed for produce this kind of rings.Other functions can be added if required.

 

Helicoil spring machine

 

 

Model

HYD-QC-16

Axis Count 

5 axis

Wire size range

M2-M16

Maximum wire length

Unlimted

Max feeding speed

141m/min

X-axis motor output

2.7KW

Y-axis motor output

2.0KW

Z-axis motor output

1.0KW

B-axis motor output

1.0KW

A-axis motor output

0.2KW

C-axis motor output

0.4KW

Dimension(L×W×H)

600×1300×1800mm

Weight 

600kg

Power AC

 3-380VAC50Hz

 

Outside Chamfering machine

 

JN 160 Spring Chamfering Machine

Functions And Applications

This machine is mainly used for the chamfering of the cylindrical springs.

Model

Chamfering Scope

Specifications Of The Grinding Wheel

Rotation Rate Of The Main Axle

Rotation Rate Of The Conveyer Belt

Total Power

External Dimension

JN160

Outer Diameter 15-45mm

Height 18-65mm

Φ160×200×Φ32

(mm)

2500r/min

3.2r/min

3kw

L1.3×W1.6×H0.9

m

 

 

 

 

 

 

 

CNC Spring Setting Processor

 

 

This machine uses PID control which guarantees the high efficiency and easy operation, mainly used for the setting of cylindrical springs.

 

This machine is composed of the main engine and the control panel. According to the production requirements, the pressing devices can be set to single or multiple drive mode by using the man-machine interface of the control panel. After feeding, the feeding plate will turn automatically for the spring setting, the machine will be shut down automatically when reaching the preset quantity requirements.

Technical Parameters

Models

Outer Diameter Of The Spring

Free Height Of The Spring

Maxi Pressure

Number Of Pressing

Productivity

Air Pressure

JNLD-1

Φ5-10mm

10-25mm

1000N

1-3

≥2800pcs/8h

0.5-0.75Mpa

JNLD-2

Φ8-20mm

15-35mm

2000N

1-3

≥2800 pcs/8h

0.5-0.75Mpa

JNLD-3

Φ12-25mm

20-45mm

3000N

1-3

1800-2600 pcs/8h

0.6-0.75Mpa

JNLD-4

Φ20-35mm

20-65mm

4000N

1-3

1800-2600 pcs/8h

0.6-0.75Mpa

JNLD-5

Φ20-45mm

20-100 mm

5000N

1-3

1800-2600 pcs/8h

0.6-0.75Mpa

Remarks

Manufacture according to the Customer needs.

 

 

 

 

 

 

 

 

 

Inside Chamfering Machine

 

 

Zigzag Spring Machine

 

 

 

 

Product Description

Single servo motor control: Cam

Firmly structure

Simplicity of operation

Optional: Hydraulic cutter and spring collector

 

Specification

Wire diameter (mm)      2.5-5.0

Max. spring OD(mm)     20-80

Wave peak (mm): 28-50

Wave Width (mm) : 16-60

Max. spring length (mm)              20-80

Production speed (U/min)          100

Motor power: 2.2Kw

Machine weight (kgs)    380